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What is the difference between ESMA's asymmetric supercapacitor technology and conventional supercapacitor technology?

Conventional supercapacitor design technology uses two identical polarizable electrodes (carbon electrodes), which potentials change depending on their charge. This design is referred to as a symmetric capacitor. Devices of this design (with aqueous electrolyte) first appeared in the late 1970s. Second generation symmetric devices appeared in the 1980s, which used a non-aqueous electrolyte to increase the cell operating voltage.

ESMA capacitors use a third generation supercapacitor design. They have one polarizable (carbon) electrode and one non-polarizable electrode (made of nickel oxyhydroxide) (see Design). This design is referred to as asymmetric technology. In summary, first generation supercapacitors use a symmetric design with an aqueous electrolyte, second generation supercapacitors use a symmetric design with an organic electrolyte, and third generation supercapacitors, like ESMA products, use an asymmetric design with KOH aqueous solution electrolyte.

What happens during overvoltage of ESMA capacitors?

ESMA capacitors do not fail during overvoltage conditions. When the applied voltage exceeds the maximum specified value for a long time, the capacitor cell begins to generate gas. The gas is released through a resealable safety valve located at the top of each cell when a designated pressure is reached. Water, which is the major part of the electrolyte in an ESMA capacitor, is consumed during gassing, therefore, additional distilled water may be needed to top up the electrolyte if overvoltage conditions persist for long periods of time. Nevertheless, overvoltage conditions do not harm an ESMA capacitor. This is unique among all supercapacitor products.

What is the service life and cycle life of ESMA supercapacitor modules?

Cycle tests of ESMA capacitor modules using a hybrid vehicle power profile have been preformed uninterruptedly for over two years. At the beginning of 2002, more than 500,000 charge/discharge cycles had been completed with no noticeable decrease in performance. This testing continues.

Delco Remy (North American manufacturer of starters and alternators for heavy-duty trucks) tested ESMA capacitors for their engine starting performance. They successfully completed 157,000 consecutive starts of a heavy-duty truck engine. At the December 2000 SAE conference, Delco Remy and Freightliner (major North American manufacturer of heavy-duty trucks) presented a joint paper containing ESMA capacitor test results. This paper "Paper 2000-01-3495: Electrochemical Capacitors for Truck Applications" can be obtained from www.sae.org.

ESMA capacitors have been installed in several types of trucks for more than four years in Russia and over two years in the US (with major truck fleets) and used to insure successful engine starting under all weather conditions.

Does ESMA sell individual electrochemical capacitor cells?

ESMA's main commercial products are capacitor modules.
ESMA can supply individual capacitor cells for testing. In such cases the customer is responsible for mechanical fixturing to provide compression on the cells, and voltage equalization of the cells before series connection.

What is the risk of voltage unbalance of ESMA cells within the modules?

Risk of unbalance is significantly lower than when using electrochemical capacitors of other manufacturers. It relates to the fact that there is an effect of voltage self-balancing happening due to harsh increase of leakage currents in capacitor cells with increase of their voltage.

Which modules are suitable for engine starting of different vehicle types?

10EC104 S, 10EC501 S and 10EC402 S modules are sized for most truck starting applications. 20EC402 S and 20EC501 S modules, which contain more energy and deliver higher power, are suitable for the starting of heavy-duty equipment engines. 20EC402 S modules are generally used in portable engine starting devices.

Are ESMA capacitors safe and environmentally friendly?

ESMA products are safe and contain no toxic substances. Their flame and explosion safety is due to the fact that no explosive or flammable materials are used in their construction. Each cell has a special resealable safety valve to release gas that may be generated should an overvoltage be applied. Capacitor cells contain nickel, which can be recycled with Ni-MH batteries.

Is it possible to build high-voltage systems using ESMA electrochemical capacitor modules?

Yes, high-voltage systems can be assembled connecting the modules in series. Several such strings may then be parallel connected to meet the energy requirements of an application. For example, the RTS100 system operates at 400 V.

What is ESMA's attitude towards collaborative activities? How can I become an ESMA distributor?

ESMA is most interested in developing the market for its electrochemical capacitors. Please be assured we will review your proposal and reply with our comments.

ESMA would like to increase its distribution network and welcomes new distributors all around the world. If your company is interested in becoming a distributor of ESMA products, then please contact us specifying your desired distribution region, your company profile, and the market segment you would like to serve.

Can ESMA design and produce special capacitor products?

ESMA will develop and manufacture non-standard capacitor products to meet technical performance requirements of a customer to the maximum extent. This type of activity is usually performed under a development contract.

Can an ESMA electrochemical capacitor module operate in any orientation?

Standard ESMA modules must be oriented with their terminal connections at the top. This insures proper operation of the safety gas-release valve. However, ESMA can provide special supercapacitor products for applications that require operation in any orientation.

Reports of ESMA are presented to the various international conferences and seminars

Application of ultracapacitors as traction energy sources
New ultracapacitors developed by JSC ESMA for various applications
Power characteristics of 'ESMA' capacitors
Electric drive bus and electric drive truck, with electrochemical capacitors as the only on-board power source
Electrochemical capacitors for hybrid electric vehicles
Electrochemical capacitor Module for hybrid transport application
Internal losses and features of asymmetric capacitor operation
Operation of nickel hydroxide/carbon capacitor at temperature of approx 65°C

All reports are given in PDF


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